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SHM · Solid-process module

Separation & Holding Module

Separates post-reaction phases, holds the resulting streams and releases clarified liquor and managed solids only to verified receivers.

Controlled functional basisProject engineering required

Module function

What it does—and what it does not do.

The functional boundary is explicit so a module is never treated as a universal process claim.

DOES

Defined module functions

  • Receives post-reaction slurry or mixed material.
  • Performs case-selected solid/liquid separation.
  • Holds and conditions PLS or other process liquor.
  • Maintains separate solids, liquor, wash and off-spec ownership.
DOES NOT

Explicit exclusions

  • No universal separation efficiency.
  • Not a product-recovery guarantee.
  • Plant Series may split SHM into SM-1 and HM-1; that split is not automatically applied to all compact Adapt models.

How the module works

The SHM mechanism, step by step.

Each step names both the physical function and the evidence required before the next handover.

01Accept discharge

RM release and SHM capacity verified.

02Separate phases

Separation state and stream identity confirmed.

03Handle solids

Named solids receiver ready.

04Hold / condition liquor

Liquor state and capacity valid.

05Verify and release

Quality, route and receiver criteria met.

Stream schedule

Every inlet, product and residual has an owner.

A stream is not released merely because the equipment can move it. Its state, route and receiving boundary must be accepted.

StreamDirectionPhysical handoverAcceptance / release basis
Post-reaction materialInletRM → SHMSource, phase, flow and reaction state accepted.
Clarified liquor / PLSProduct / intermediateSHM → Prism, ERM or named receiverClarity, chemistry, flow and receiver criteria defined.
Managed solidsResidual / co-productSHM → named solids receiverWash, moisture, chemistry and destination accepted.
Wash / off-spec liquorOff-specSHM → hold, recycle or residual receiverSeparate route and return conditions released.

Published datasheet

What is fixed, selectable and project-specific.

Unsupported values are never guessed. The table states either the current public definition or exactly how the value is established.

Specification fieldCurrent definitionEvidence basis
Product codeSHMFixed architecture
Product familySolid-process moduleFixed architecture
Typical process positionAfter reactionFixed architecture
Core dutySolid/liquid separation, solids handling, liquor holding/conditioning and verified release.Fixed architecture
Separation technologySelected from representative phase-separation testwork and required output state.Configuration option
Feed rate / cycleDerived from RM discharge, phase behaviour and operating philosophy.Project-specific
Holding dutySet by upstream cycle, downstream demand, quality hold and off-spec philosophy.Project-specific
MaterialsSelected from liquor / solids chemistry, abrasion, corrosion and cleaning.Project-specific
UtilitiesPower, wash water, air and other services follow selected separation equipment.Project-specific
ControlsPhase state, level, route, receiver and release evidence are integrated locally.Fixed architecture
PerformanceClarity, moisture, wash and separation performance require project testwork.Not publicly released

Interface schedule

What crosses the module boundary.

Process, utility, residual and control handovers are listed separately so responsibility is visible.

InterfaceClassHandoverAcceptance evidence
RM inletProcess inPost-reaction materialReleased RM state and SHM capacity.
Liquor outletProcess outClarified liquor / PLSNamed recovery receiver criteria.
Solids outletResidual / co-productManaged solidsNamed receiver and handling state.
Wash / drainResidualWash, cleaning and off-spec liquidHold, recycle or residual route.
AutomationControlsEquipment state, levels, routes and release evidenceCause/effect and receiver feedback tested.

Operating envelope

The applicable limits form a hierarchy.

The system envelope, Kit or chemistry limits, installed module configuration, project evidence and receiver criteria all apply. The narrowest valid limit governs.

Envelope layerGoverning ruleChecks before release
SystemPost-reaction material remains within applicable Adapt physical and chemical limits.Chemistry, temperature, viscosity, solids and containment.
KitThe released Kit defines expected phases and material compatibility.Liquor composition, solids, wash and cleaning.
ModuleInstalled separator and holding configuration define local limits.Flow, solids loading, volume, cycle and equipment state.
ReceiverLiquor and solids are released independently.Quality, route, capacity and off-spec handling.

Safety, cleaning and lifecycle

The module includes more than the process duty.

Safe state, cleaning, maintainability and evidence gates are part of the technical definition, not afterthoughts.

01

Safety & release

  • Confirm hot/corrosive slurry, pressure, rotating equipment, stored inventory and exposure hazards.
  • Maintain independent containment and receiver ownership for both phases.
  • Do not release liquor or solids on assumed quality or destination.
02

Cleaning & changeover

  • Define wash, drain and cleaning routes for each selected separation technology.
  • Verify cleaning and cross-contamination status before configuration change.
03

Engineering & service

  • Representative separation, filtration or settling testwork.
  • Equipment selection, holding and receiver engineering.
  • FAT/SAT of phase routes, capacity states and release logic.

Project inputs

What is needed to complete the specification.

  1. 01

    Post-reaction phase composition and variability

    REQUIRED
  2. 02

    Solid-liquid separation testwork

    REQUIRED
  3. 03

    Flow, density, solids loading, settling or filtration basis

    REQUIRED
  4. 04

    Required buffer volume and operating cycle

    REQUIRED
  5. 05

    Liquor receiver criteria

    REQUIRED
  6. 06

    Managed-solids, wash, off-spec and cleaning routes

    REQUIRED

Evidence register

Controlled source and publication boundary.

The source status is shown so a functional public summary cannot be mistaken for a released procurement or performance specification.

Controlled documentRevisionStatusVerified basisPublic claim scope
EA-SHM-PDS-001RevAControlled functional basis2026-07-22Post-reaction separation, solids handling, liquor holding/conditioning and verified release. Plant Series split to SM-1/HM-1 disclosed separately.