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PRISM · Solid-process module

Adapt Prism

Adds a qualified selective dissolved-metal recovery or concentration step between clarified liquor and final recovery.

Controlled architecture onlyProject engineering required

Module function

What it does—and what it does not do.

The functional boundary is explicit so a module is never treated as a universal process claim.

DOES

Defined module functions

  • Receives accepted clarified liquor.
  • Applies the selected dissolved-phase selectivity mechanism.
  • Creates a product-bearing fraction and a separate raffinate.
  • Controls wash, regeneration and off-spec destinations.
DOES NOT

Explicit exclusions

  • Not a solids separator.
  • Does not replace upstream reaction performance.
  • Internal selective-media details and numeric performance are not public.

How the module works

The PRISM mechanism, step by step.

Each step names both the physical function and the evidence required before the next handover.

01Accept liquor

Inlet and receiver criteria accepted.

02Contact selective function

Configuration, media state and route valid.

03Separate product fraction

Product route and state confirmed.

04Wash / regenerate

Sequence and waste destinations proven.

05Release streams

Both receiver criteria met.

Stream schedule

Every inlet, product and residual has an owner.

A stream is not released merely because the equipment can move it. Its state, route and receiving boundary must be accepted.

StreamDirectionPhysical handoverAcceptance / release basis
Clarified process liquorInletSHM → PrismComplete analysis, clarity, flow and variability accepted.
Product fractionProduct / intermediatePrism → ERM or named product receiverTarget concentration and receiver criteria defined.
RaffinateRaffinatePrism → named downstream or residual receiverChemistry, route and receiver capacity accepted.
Wash / regenerant / off-specResidualPrism → controlled receiverSeparated from product and raffinate routes.

Published datasheet

What is fixed, selectable and project-specific.

Unsupported values are never guessed. The table states either the current public definition or exactly how the value is established.

Specification fieldCurrent definitionEvidence basis
Product codePRISMFixed architecture
Product familySolid-process moduleFixed architecture
Typical process positionOptional after separation / holding and before ERMFixed architecture
Core dutySelective dissolved-phase recovery or concentration from clarified liquor.Fixed architecture
Selective mechanismChosen from qualified application work; internal detail is controlled.Configuration option
Feed compositionComplete liquor analysis including target, competing ions, organics and variability.Project-specific
Flow / cycleDefined from qualified loading, contact, wash and regeneration basis.Project-specific
Media / reagentsSelected through testwork, compatibility, safety and lifecycle review.Not publicly released
MaterialsSelected from liquor, wash and regenerant chemistry.Project-specific
ControlsConfiguration identity, media state, route, wash and receiver evidence are governed locally.Fixed architecture
PerformanceSelectivity, loading, recovery and cycle life require representative validation.Not publicly released

Interface schedule

What crosses the module boundary.

Process, utility, residual and control handovers are listed separately so responsibility is visible.

InterfaceClassHandoverAcceptance evidence
Liquor inletProcess inAccepted clarified liquorAnalysis, clarity, route and feed state.
Product outletProcess outProduct-bearing fractionNamed receiver quality and capacity.
Raffinate outletProcess out / residualSeparate raffinateNamed route and chemistry accepted.
Service streamsUtility / residualWash, regenerant and cleaningSupply and waste routes released.
AutomationControlsConfiguration, cycle, state and route evidenceLocal sequence and feedback tested.

Operating envelope

The applicable limits form a hierarchy.

The system envelope, Kit or chemistry limits, installed module configuration, project evidence and receiver criteria all apply. The narrowest valid limit governs.

Envelope layerGoverning ruleChecks before release
SystemLiquor and service conditions stay inside the applicable system boundary.pH, temperature, viscosity, chloride, conductivity and materials.
KitThe application Kit defines compatible liquor and recovery route.Target, competing ions, reagents and sequence.
ModuleSelected selective configuration defines loading and cycle limits.Flow, media state, contact, wash and regeneration.
ReceiverProduct and raffinate require separate acceptance.Composition, flow, capacity and off-spec route.

Safety, cleaning and lifecycle

The module includes more than the process duty.

Safe state, cleaning, maintainability and evidence gates are part of the technical definition, not afterthoughts.

01

Safety & release

  • Confirm corrosive liquor, reagents, pressure, exposure and spent-media hazards.
  • Prevent product, raffinate and regenerant route cross-connection.
  • Hold output when media state or receiver evidence is incomplete.
02

Cleaning & changeover

  • Release wash, regeneration and CIP sequences for the selected configuration.
  • Track media condition and spent-media destination.
03

Engineering & service

  • Selective recovery testwork and competing-ion review.
  • Media / reagent, materials and cycle engineering.
  • FAT/SAT and case performance qualification.

Project inputs

What is needed to complete the specification.

  1. 01

    Complete clarified-liquor analysis and variability

    REQUIRED
  2. 02

    Target metal and named product specification

    REQUIRED
  3. 03

    Representative selectivity, loading and regeneration testwork

    REQUIRED
  4. 04

    Flow, temperature, pH and competing-ion basis

    REQUIRED
  5. 05

    Media, reagent and materials-compatibility basis

    REQUIRED
  6. 06

    Product, raffinate, wash, regeneration, cleaning and off-spec destinations

    REQUIRED

Evidence register

Controlled source and publication boundary.

The source status is shown so a functional public summary cannot be mistaken for a released procurement or performance specification.

Controlled documentRevisionStatusVerified basisPublic claim scope
EA-PRISM-ARC-001RevCControlled architecture only2026-07-30Selective dissolved-metal recovery between clarified liquor and ERM with separate product and raffinate routes. Internal details remain controlled.