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ERM · Solid-process module

Electrochemical Recovery Module

Recovers and finishes a target product electrochemically from an accepted product-bearing liquor.

Approved for engineering developmentProject engineering required

Module function

What it does—and what it does not do.

The functional boundary is explicit so a module is never treated as a universal process claim.

DOES

Defined module functions

  • Filters and conditions the accepted inlet where required.
  • Uses modular electrochemical cells and rectification.
  • Circulates liquor through the released recovery cycle.
  • Collects product and maintains separate raffinate, bleed and gas interfaces.
DOES NOT

Explicit exclusions

  • Not a universal recovery method.
  • No general recovery, purity or energy guarantee.
  • No product release without verification against a named specification.

How the module works

The ERM mechanism, step by step.

Each step names both the physical function and the evidence required before the next handover.

01Accept liquor

Feed and receiver criteria accepted.

02Protect cells

Cell inlet state verified.

03Recover

Current, voltage, flow and state within released limits.

04Collect product

Product identity and handling state confirmed.

05Verify / route

Named receivers and quality evidence valid.

Stream schedule

Every inlet, product and residual has an owner.

A stream is not released merely because the equipment can move it. Its state, route and receiving boundary must be accepted.

StreamDirectionPhysical handoverAcceptance / release basis
Product-bearing liquorInletPrism / SHM / named source → ERMComplete analysis, flow, product target and electrochemical basis accepted.
Recovered productProductERM → named product handling receiverProduct specification and verification method defined.
Raffinate / bleedRaffinateERM → named receiverComposition, flow and residual ownership accepted.
Gas / cleaning / off-specResidualERM → allocated safe receiverVentilation, treatment, containment and status defined.

Published datasheet

What is fixed, selectable and project-specific.

Unsupported values are never guessed. The table states either the current public definition or exactly how the value is established.

Specification fieldCurrent definitionEvidence basis
Product codeERMFixed architecture
Product familySolid-process moduleFixed architecture
Typical process positionOptional final recoveryFixed architecture
Core equipmentInlet filtration, modular electrochemical cells, rectifier, circulation, product collection and gas interface.Fixed architecture
Cell configurationSelected for product chemistry, duty and qualified testwork.Configuration option
Flow / cycleSet from liquor analysis, recovery route and selected cell configuration.Project-specific
Electrical dutyCurrent density, voltage and energy are engineering and testwork outputs.Project-specific
ElectrodesSelected from product chemistry, compatibility, quality and lifecycle basis.Project-specific
MaterialsDefined from electrolyte, temperature, gas, corrosion and cleaning.Project-specific
ControlsRectifier, circulation, cell state, gas and route evidence are integrated locally.Fixed architecture
PerformanceRecovery, purity, energy and availability require qualified project evidence.Not publicly released

Interface schedule

What crosses the module boundary.

Process, utility, residual and control handovers are listed separately so responsibility is visible.

InterfaceClassHandoverAcceptance evidence
Liquor inletProcess inAccepted product-bearing liquorChemistry, flow and cell protection basis.
Product outletProductRecovered and handled productNamed specification and verification.
Raffinate / bleedProcess out / residualSeparate receiverComposition and capacity accepted.
Electrical / coolingUtilityRectifier power and required thermal servicesQuality, capacity and failure behaviour.
Gas / controlsSafety / automationVentilation plus state and permissive signalsHazard basis and cause/effect released.

Operating envelope

The applicable limits form a hierarchy.

The system envelope, Kit or chemistry limits, installed module configuration, project evidence and receiver criteria all apply. The narrowest valid limit governs.

Envelope layerGoverning ruleChecks before release
SystemLiquor and service conditions remain inside applicable Adapt limits.Chemistry, temperature, conductivity, materials and containment.
KitThe application Kit defines compatible feed and product chemistry.Target species, competing ions, reagents and product route.
ModuleSelected cells, electrodes and rectifier define local electrical and hydraulic limits.Flow, current, voltage, temperature, gas and cycle.
ReceiverProduct and raffinate are verified independently.Quality, handling, capacity and off-spec destination.

Safety, cleaning and lifecycle

The module includes more than the process duty.

Safe state, cleaning, maintainability and evidence gates are part of the technical definition, not afterthoughts.

01

Safety & release

  • Confirm electrical, gas evolution, corrosive electrolyte, pressure and product-handling hazards.
  • Provide allocated ventilation, gas monitoring and independent protection where required.
  • Prevent energisation without verified circulation, cell state and receiver route.
02

Cleaning & changeover

  • Define cell, circulation and product-handling cleaning by chemistry and electrode basis.
  • Route cleaning liquids and spent components to named receivers.
03

Engineering & service

  • Electrochemical testwork and product specification review.
  • Cell, rectifier, electrode, gas and materials engineering.
  • FAT/SAT and project-specific product performance verification.

Project inputs

What is needed to complete the specification.

  1. 01

    Complete product-bearing-liquor analysis and variability

    REQUIRED
  2. 02

    Target product and acceptance specification

    REQUIRED
  3. 03

    Representative electrochemical testwork

    REQUIRED
  4. 04

    Flow, current-density, voltage, cycle and energy basis

    REQUIRED
  5. 05

    Electrode and wetted-material compatibility

    REQUIRED
  6. 06

    Raffinate, bleed, cleaning, off-spec and product-handling routes

    REQUIRED

Evidence register

Controlled source and publication boundary.

The source status is shown so a functional public summary cannot be mistaken for a released procurement or performance specification.

Controlled documentRevisionStatusVerified basisPublic claim scope
EA-ADAPT-ERM-001RevAApproved for engineering development2026-07-22Inlet filtration, modular cells, rectifier, circulation, product collection and gas interface. No general recovery guarantee.